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The accelerated pace of society has made more and more people busy every day, and the three meals a day have become very manageable. But breakfast is the most important meal of the day, a meal that keeps us energized throughout the day. If you do not eat breakfast for a long time, the risk of gallstones will increase significantly, so it is necessary to eat breakfast.

Cornflakes are very popular as breakfast cereal, quick and easy to eat, and very nutritious and tasty. So what are the ingredients used to make cornflakes? Is it the corn on the cob?

Are corn flakes made from corn on the cob?

The professional technical article The top 9 corn flake production lines in terms of cost performance in 2021 show that cornflakes are a very popular breakfast cereal that is gaining ground in the market. The cornflakes are also made from corn on the cob as the primary raw material. The production process is complex, and a highly automated production method and quality extrusion technology will be the key to producing quality cornflakes.

Corn flakes are a kind of cereal flakes made from corn flour as the primary raw material, adding a mixture of sugar, various vitamins, and minerals, adding a certain amount of water, and being thoroughly kneaded, steamed, cooked shaped, pressed, and baked. In modern processing, a twin-screw extruder is usually used to complete the full kneading, steaming, and maturing of the cornflour mixture after adding water and cutting and shaping the flakes. Corn flakes are a cereal breakfast food, usually served with milk.

Corn on the cob is the primary raw material for making cornflakes, but there are many different varieties of corn, so choose the right one to make a richer tasting cornflake. The best raw material for processing cornflakes is hard horseradish corn because of its high content of keratin endosperm, high transparency after starch pasting, and good product appearance.

The Corn Flake Production Line, which uses high-quality corn raw materials, will produce high-quality corn flakes, as shown below:

The first step is to select the best quality hard marmalade corn, then add the other ingredients according to the recipe and use a mixer to mix them evenly to form the dough for the next processing step.

Next, the dough will be conveyed into the extruder for extrusion and maturation, which is the most critical step in the production process of tortilla chips. When the dough is extruded under high temperature and pressure, you only need to change the die of the extruder; if you want to produce different shapes of tortilla chips, you can produce flakes, triangles, circles, and other shapes of tortilla chips.

The extruded tortilla chips need to be pre-dried so that the surface of the tortilla chips can dry and not stick together.

After the drying process is completed, the cornflakes are pressed into thin flakes using a flake press, the quality of which also affects the final quality of the cornflakes.

The pressed cornflakes are baked again at high temperatures, and the baked cornflakes are crispier, more fragrant, and have a longer shelf life.

The finished baked cornflakes are the final product. But consumers’ demand has increased now, many manufacturers will also sugar-coat the cornflakes after this step, and the specific treatment process is usually determined by market demand.

In the process of producing corn flakes, quality corn is an important production factor, and quality equipment is also an essential production factor. More and more manufacturers want to use quality production equipment.

Corn Flake Production Line is a new type of equipment developed by our engineers combining advanced technology from home and abroad. It has the most advanced extrusion technology, superior cost performance, compact structure, small footprint, high production efficiency, good taste of the corn flakes produced, and is recognized by consumers. If you need, welcome to contact us!

The improvement of the general economic level and the improvement of the requirements for the quality of life have made the requirements for edible oil higher and higher. So the refining of edible oil has become very common, and more and more people are making huge profits in the industry. The number of oil refining manufacturers has continued to increase.

But the problem of environmental pollution is becoming more and more serious, and the refining process of edible oil is complex. Does the manufacturer pollute the environment when refining edible oil?

Are oil refineries bad for the environment?

The professional and technical article The top 3 refining production lines in terms of cost performance in 2021 shows that edible oil is vital in our daily life, and we will lose a lot of pleasure without it. The refining of edible oil has become very common. But it must be said that the refining process of the edible oil can be harmful to the environment, and the primary pollutant is the “three waste problems,” namely waste gas, wastewater, and waste residue.

Edible oil refining is usually divided into pressing and leaching, of which leaching is one of the most widely used refining methods.

The leaching method is an oil-making process, using the nature of mutual solubility of oil and organic solvents. The oil is crushed and pressed into embryo pieces or puffed, and then contacted with organic solvents such as hexane and oil embryo pieces in the equipment called leechers to extract and dissolve the oil from the oil, and then remove the solvent from the oil by heating and vaporizing.

The resulting crude oil is then refined by degumming, deacidification, decolorization and distillation, and deodorization and becomes the edible oil we see every day.

It is also determined by the characteristics of the oil refining process, which inevitably impacts the environment. In the production process, the production of wastewater can cause a lot of pollution to the environment, and manufacturers need to treat this wastewater. And if the residues in the wastewater are qualified, they can be composted or used on land.

The exhaust gas contains some particulate matter as well as greenhouse gases, etc. The dust comes from the processing of raw materials, including scavenging, screening, and crushing, while the use of leaching solvents causes the emission of volatile organic compounds, usually n-hexane. During the deodorization process, a small amount of solvent will also be volatilized, which will cause great pollution to the air.

In addition, after the refining of edible oil, there will be a lot of waste residue, such as soybean meal and peanut meal, etc. Whether or not these substances can be used for further processing will be the key to higher profits for the refinery.

Nowadays, edible oil refining has fixed standards, so consumers can safely consume any type of edible oil, which will not cause harm to the human body. But these edible oils can cause damage to the environment during the refining process.

It is also vital for major manufacturers to improve the quality of edible oil production while minimizing the harm caused to the environment. Reducing environmental hazards means protecting the environment and saving production costs, and improving economic efficiency.

Therefore, it is necessary to improve the refining process of edible oil. The use of high-quality production equipment will help manufacturers improve the quality of production and achieve edible oil refining. There will be further processing and production of soybean meal and other products produced in the refining process. After all, the further the product the higher the profit.

Refining oil production line is a new type of equipment developed by our engineers combining advanced technology at home and abroad, with a very high level of technology. It now has been exported to Singapore, Pakistan, France, Russia, and other countries, which has caused significant repercussions in the local.

The refining oil production line is made of food-grade stainless steel and accessories of internationally famous brands, which are of reliable quality and can be used for a long time. The highly automated production method gives it superior performance and high production efficiency. The production process can minimize the harm to the environment, helping the manufacturer become a green enterprise and harvest a better reputation. In addition, the line can produce many different types of edible oils.

If your factory also wants to become a green enterprise, welcome to contact us, and we will customize the most suitable product solution for you!

Whether it’s fried chicken in a store or fried skewers at a stall, every type of fried food is delicious, and everyone can find a fried food they like. Making fried food is simple, but in order to get a higher quality of fried food, businesses often use commercial fryers.

A commercial deep fryer is a type of kitchen equipment designed to deep fry large quantities of food, such as fried chicken and French fries. Whether it is a high-end restaurant or a street stall, you can use the deep fryer. More and more businesses are buying deep fryers, so which fryer is the most worth buying?

What is the best commercial deep fryer to buy?

Professional technical article The top 8 deep fryer in 2021 for cost performance shows that the fryer is a professional equipment used to make fried food. More and more merchants use the deep fryer to make deep-fried food with rich colors and flavors, thereby attracting more loyal customers. There are many kinds of deep fryers on the market, and you need to consider them from various aspects when you buy them. The more reliable ones are Woodson deep fryer pros and cons, Roband deep fryer pros and cons, and Anvil deep fryer pros and cons.

Although fryers all look similar, their actual performance varies widely. Only by choosing the most suitable one for your use can the advantages of the deep fryer be displayed to the greatest extent.

When you buy a deep fryer, you should consider the following aspects:

1. Size and weight

Before you buy, you should first determine the size of your kitchen and then the size of the deep fryer. Otherwise, if you buy a fryer that is too large, it will be difficult to install and will make your kitchen much less functional.

You should also consider the amount of food you need to serve each day to determine the size of the fryer. If the size is too small, it will make your food delivery very slow and affect the customer experience.

2. Type of fryer

Once you have determined the exact size, you should determine the type of fryer.

(1) Electric fryer

If you do not have gas in your kitchen, you should buy an electric fryer. You need to know the voltage in your area and then buy an electric fryer with the same voltage. Electric fryers can set parameters automatically so that the cooking process does not exceed the required temperature, are safer, more energy-efficient, and less costly.

(2) Gas fryer

The gas fryer needs to be connected to your gas outlet. The gas fryer heats up very quickly and is very suitable for use in restaurants.

Whether it is an electric or gas fryer, there will be no difference in the taste of the food produced, but it is worth mentioning that electric fryers tend to be more expensive than gas fryers.

(3) Durability

Different fryers have different durability. The light and durable fryers are suitable for some deli shops, small stalls, and other places where the usage rate is not very high. Medium-sized durable fryer than light durable fryer processing efficiency is higher, longer use. Heavy-duty fryers are suitable for restaurants that specialize in fried foods and have higher quality bodies and baskets.

You should consider the extent of your use to decide which type of fryer to purchase.

The only way to choose the best fryer for you is to meet your production needs without wasting capacity, and the best fryer for you is the one that fits.

The frying system is a new type of equipment developed by our engineers with advanced experience at home and abroad. It has the most advanced water-oil mixing technology, making the cooking process more energy-saving and oil-saving, using 50% less oil than traditional fryers. The fried food produced is more crispy and better in appearance.

The Frying system machine is made of food-grade stainless steel, durable, reliable quality, long service life, the merchant can use it for life with only one investment. The equipment is simple to operate, and the low price has a high-cost performance. If you also want to use a superior performance of the fryer, welcome to contact us. We will recommend the most suitable equipment for you according to your actual needs!

Our food culture is extensive. Profound. Each country has its own representative food. Naturally. The importance of diet needless to say. Only by eating healthy . And nutritious food can we provide us. With sufficient energy. No matter what kind of food made. Oil is essential. If there is no oil. The aroma of the food will lose. More than half of it.

There are many types of oils on the market. At various price points. No matter which oil has its own audience. As the public pays more and more attention. To the safety of edible oil. Everyone also has some ideas. About the production process of edible oil. I have more curiosity. After all. I can only eat more at ease. After I really understand it. With the development of the Internet. The method of oil refining . It is now known to the public. I wonder how much do you know. About the process of oil refining?

Which production system use in oil refinery?

The professional technical article in the top five. Oil refining production lines in sales in 2021. Shows that edible oil vegetable oil extract . By professional equipment from peanuts. Soybeans. Rapeseed. And other plant fruits as raw materials. The extraction methods usually used are physical pressing . And chemical extraction. In the leaching method. The production system used is the Refining oil production line. It can guarantee the quality of oil. And the efficiency of refining production.

The production process of the physical pressing method requires. That the raw materials should be selected. The oil crushed. Steamed. And squee after removing impurities and stones. So that the oil separat from the oil. And the fried seeds added during the pressing process. And then press the press Later. It made with high-tech natural filtration. And purification technology. It maintains the original taste of the raw materials. Has a mellow fragrance. It is rich in vitamin E. Has a long shelf life. And has no additives. No solvent residues. And soap content. A pure natural green food produced by combining modern. And traditional techniques.

The chemical leaching method is an oil-making method. That uses the principle of chemical extraction. Selects a certain organic solvent . That can dissolve grease. And extracts the grease in the oil through contact. With the oil. The leaching method of oil production has the advantages of low residual oil in the meal. High oil yield. And low labor intensity. However. The leached crude oil must dewaxed. Degummed. Dehydrated. Deodorized. Deacidified. Decolorized . And other chemical treatments before consumption.

Although the principle of using the production line . To extract edible oil complicat. The high-tech work production line . It can complete automatically. Without the need for high-tech talents to control the production. Ordinary workers can control it.

The specific production process is as follows:
First of all. It is necessary to inject the filtered crude oil into the degumming pot. And then pour the auxiliary materials into the pot. For heating at the same time. And then start the stirring device. At this time. The production line will enter other refining processes . Such as degumming. Deodorization. Drying. And decolorization. After the oil refining process is over. The dried. And dehydrated oil can automatically lifted to the decolorizing pot . To complete the entire refining process.

Although the refining of edible oil requires more complicated skills. With the development of science and technology. The refining technology has now made a qualitative leap. The entire refining process is efficient. High-quality . And very safe. This is why we can now buy very cheap prices. One of the important reasons for how high-quality oil is.

Shandong Loyal Industrial Co., Ltd. is a professional food machinery manufacturer . With many years of research and development experience. And enjoys a very good reputation in the industry. It is the industry‘s vane. The biscuit production line. Baby food production line. And corn flakes production line are produced . The machinery was exported to Singapore. Canada. India. Pakistan and other countries . And regions. Helping local customers to further expand the market. And received a very high evaluation.
Our Refining oil production line has a very high cost performance. Superior quality. Stable performance can use for a long time, and is easy to operate and maintain. It is very suitable for some small and medium-sized enterprises. The edible oil produced is pleasant in color. Clear . Transparent. And has no precipitation for long-term storage. It does not bubble or smoke when eating. It has reached the national standard. And can sold directly in the supermarket with a very high quality level. In addition, the low price of the production line can help manufacturers further reduce production costs. Thereby having a greater competitive advantage in the market.

The improvement of the economic level. Has caused the public’s demand for oil to continue to increase. Foods such as fried foods have become very common. The high-quality and inexpensive cooking oil will attract many customers. If you need it. Please contact us. We will Do your part for your career!

Whether it’s fried chicken in a store or fried skewers at a stall, every type of fried food is delicious, and everyone can find a fried food they like. Making fried food is simple, but in order to get a higher quality of fried food, businesses often use commercial fryers.

A commercial deep fryer is a type of kitchen equipment designed to deep fry large quantities of food, such as fried chicken and French fries. Whether it is a high-end restaurant or a street stall, you can use the deep fryer. More and more businesses are buying deep fryers, so which fryer is the most worth buying?

What is the best commercial deep fryer to buy?

Professional technical article The top 8 deep fryer in 2021 for cost performance shows that the fryer is a professional equipment used to make fried food. More and more merchants use the deep fryer to make deep-fried food with rich colors and flavors, thereby attracting more loyal customers. There are many kinds of deep fryers on the market, and you need to consider them from various aspects when you buy them. The more reliable ones are Woodson deep fryer pros and cons, Roband deep fryer pros and cons, and Anvil deep fryer pros and cons.

Although fryers all look similar, their actual performance varies widely. Only by choosing the most suitable one for your use can the advantages of the deep fryer be displayed to the greatest extent.

When you buy a deep fryer, you should consider the following aspects:

1. Size and weight

Before you buy, you should first determine the size of your kitchen and then the size of the deep fryer. Otherwise, if you buy a fryer that is too large, it will be difficult to install and will make your kitchen much less functional.

You should also consider the amount of food you need to serve each day to determine the size of the fryer. If the size is too small, it will make your food delivery very slow and affect the customer experience.

2. Type of fryer

Once you have determined the exact size, you should determine the type of fryer.

(1) Electric fryer

If you do not have gas in your kitchen, you should buy an electric fryer. You need to know the voltage in your area and then buy an electric fryer with the same voltage. Electric fryers can set parameters automatically so that the cooking process does not exceed the required temperature, are safer, more energy-efficient, and less costly.

(2) Gas fryer

The gas fryer needs to be connected to your gas outlet. The gas fryer heats up very quickly and is very suitable for use in restaurants.

Whether it is an electric or gas fryer, there will be no difference in the taste of the food produced, but it is worth mentioning that electric fryers tend to be more expensive than gas fryers.

(3) Durability

Different fryers have different durability. The light and durable fryers are suitable for some deli shops, small stalls, and other places where the usage rate is not very high. Medium-sized durable fryer than light durable fryer processing efficiency is higher, longer use. Heavy-duty fryers are suitable for restaurants that specialize in fried foods and have higher quality bodies and baskets.

You should consider the extent of your use to decide which type of fryer to purchase.

The only way to choose the best fryer for you is to meet your production needs without wasting capacity, and the best fryer for you is the one that fits.

The frying system is a new type of equipment developed by our engineers with advanced experience at home and abroad. It has the most advanced water-oil mixing technology, making the cooking process more energy-saving and oil-saving, using 50% less oil than traditional fryers. The fried food produced is more crispy and better in appearance.

The Frying system machine is made of food-grade stainless steel, durable, reliable quality, long service life, the merchant can use it for life with only one investment. The equipment is simple to operate, and the low price has a high-cost performance. If you also want to use a superior performance of the fryer, welcome to contact us. We will recommend the most suitable equipment for you according to your actual needs!

Oil is an essential source of energy in our daily life. Whether it is oil or cooking oil, it is closely related to us. The process of getting oil is not simple and usually requires the use of a relatively complex refining process. Especially in the smelting of oil, the process is even more profound and complex.

No matter what kind of oil smelting, in the process of refining will produce some other substances, and these substances are not waste, but on the contrary, have multiple uses, so what are the products of oil refining?

What are the refinery products?

Professional technical article The top 10 refining production lines for cost performance in 2021 shows that oil plays a significant role in our lives, whether it is oil or vegetable oil, in the smelting process will produce some other substances. Typical products in oil are gasoline, diesel, kerosene, liquefied petroleum gas, etc., while vegetable oil in the refining process usually produces some soybean meal, rapeseed meal, etc.

Petroleum and vegetable oil will have different products in the refining process. After processing and refining, the products that can be obtained from petroleum can be roughly divided into four categories.

I. Petroleum fuels

Petroleum fuels are the most used oil products and can be divided into the following five categories according to their use and scope of use.

1. Ignition engine fuels include aviation gasoline, automotive gasoline, etc.

2. Jet engine fuel (jet fuel) has aviation kerosene.

3. compression-ignition engine fuel (diesel fuel) has high-speed, medium-speed, low-speed diesel.

4. Liquefied petroleum gas fuel that is a liquid hydrocarbon.

5. Boiler fuel has furnace fuel oil and fuel oil for ships.

II. Lubricating oil and grease

Lubricants and greases are used to reduce friction between machine parts, protect them in order to prolong their service life, and save power. Their quantity only accounts for about 5% of all petroleum products, but there are many varieties of them.

III. Bitumen and petroleum coke

They are further processed from the production of fuels and lubricants, and their output is about a few percent of the crude oil processed.

VI. solvents and petrochemicals

The latter is an essential basic raw material and intermediate for the organic synthesis industry.

As for the refining process of some vegetable oils, many products can be produced in the refining process. Taking the standard soybean oil as an example, depending on the technical level of enterprises, some enterprises can produce several kinds of products, while others can produce dozens of by-products.

1. Primary by-products.

Soybean meal, phospholipids, soybean hulls, germ, etc. If there is refining, it will also produce deodorized effluent.

2. Reprocessed products.

A little more processing can produce fatty acid methyl ester, vitamin E, etc.

3. Deep-processed products.

Sterols, saponins, monoglycerides, oligosaccharides, isoflavones, tocopherols, etc.

Therefore, no matter which oil is refined, it will bring us a lot of beneficial by-products. For ordinary people, the refining industry that they can directly contact and participate in is refining vegetable oil. You just need to choose a high-quality Refining oil production line and then use relatively high-quality raw materials; you can produce high-quality edible oil.

Nowadays, there are various ways to refine edible oil.

1. Pressing method of the oil production process

Peanut fruit as an example: cleaning → shelling → crushing → embryo rolling → steaming → pressing → peanut crude oil (gross oil)

2. Leaching method of the oil production process

Take soybean as an example: cleaning → crushing → softening → embryo rolling → leaching → evaporation → steam extraction → soybean crude oil (gross oil)

3. Oil refining process

Crude oil (crude oil) → filtration → hydration (degumming) → alkali refining (deacidification) → decolorization → deodorization → finished product.

Refining oil production line is the food machinery used by many famous enterprises. The production line is made of food-grade stainless steel, durable, easy to operate and maintain, and the whole production line only needs 1-2 people to complete the production, low labor costs. In addition, the production line is inexpensive, and manufacturers can get the highest return with the lowest investment, but also can get a lot of by-products. We can also provide manufacturers with a variety of different power equipment to meet the production needs of manufacturers.

If you also want to get a more outstanding achievement in the oil refining industry, welcome to contact us. We will provide you with the most satisfactory service.

Breakfast seems to have become the most unimportant meal of the day, often rushing out to work in the morning and too late to eat breakfast, when cornflakes become the best choice for the public. As we all know, cornflakes are made from corn and are easy to eat, so they have become a favorite breakfast food.

Although cornflakes are made from corn, which is known to be a very healthy coarse food, after making it into cornflakes, it is not so healthy, and more and more people are aware of this. Why are cornflakes harmful to the human body?

Why are corn flakes bad for you?

The professional technical article the top 8 corn flake production lines by sales in 2021 shows that cornflakes are not healthy although a very popular breakfast cereal. Cornflakes are high in sugar, and if you consume a lot of them, it will put a heavy burden on your body, which can cause a series of health problems.

The basic ingredients of corn flakes are corn flour, sugar, corn syrup, and malt flavoring, which are very rich in sugar. If you eat this high sugar content food regularly, it will raise your blood sugar level, cause hypertension, high blood pressure, and other cardiovascular and cerebrovascular diseases. And will make you gain weight inadvertently. For people who want to lose weight through cornflakes, this obviously overweights the gain.

Many people add honey and milk to cornflakes to enhance their flavor, which significantly increases the sugar content. Although our cells need glucose to survive, too much sugar can lead to many health problems, including tooth decay and heart health problems.

In addition, processed foods with high sugar content fall under the category of high glycemic foods and therefore increase the chances of developing diabetes. Unfortunately, cornflakes have a very high glycemic index, and such a high glycemic index in cornflakes will lead to an increased risk of developing type 2 diabetes. Therefore, just from the factor of high sugar content in cornflakes, cornflakes can pose many health risks.

It must be mentioned that the nutritional content of cornflakes is not balanced. Because they are highly processed food, the raw materials’ nutrition is lost during the production process, and the protein and vitamin content are deficient. So long-term consumption of cornflakes will cause you malnutrition and lead to a series of problems.

But cornflakes are indeed a very convenient breakfast cereal that brings us great convenience. It is recommended that you do the following when consuming cornflakes to ensure your health.

How to consume cornflakes:

1. Use only milk to brew, do not add honey and other foods with high sugar content to cornflakes, and strictly control sugar intake.

2. Add some fresh fruits and vegetables, and eggs when consuming to make the nutrition more comprehensive.

3. Do not overeat at breakfast. Eat-in moderation and wait for lunch to arrive.

4. It is best to eat only at breakfast, do not take it as a snack to eat a lot.

No matter what type of food you eat, there is no benefit to consuming large amounts of it. You should eat corn flakes in moderation and keep your diet varied to keep your body healthy.

Corn flakes are still a very popular breakfast cereal, especially in some European and American countries. They are a breakfast food in almost every household, and the market is huge. Producing more high-quality and healthy food is a new requirement for consumers.

The Corn Flake Production Line will be of great help to manufacturers and is the key to reducing production costs, improving production quality, expanding market size, and gaining higher economic efficiency. The machine has a small footprint, high automation, easy operation and maintenance, low investment cost, and can produce many different breakfast kinds of cereal; we can also provide you with different power models.

If you need it, please contact us, we will provide you with the most cost-effective Corn Flake Production Line.

Technology is the first productive force, the progress of science and technology to promote the development of all walks of life, food processing industry is also the same. In the rapid growth of society, consumer demand is also increasing, fast and efficient production of high-quality food is a must for every manufacturer. Therefore, the traditional manual processing has been gradually eliminated by the times, replaced by various food processing machinery.

The extruder is the most widely used food machinery, will be applied in many different categories of food processing. After generations of engineers’ research and development, the most advanced extrusion machines are now single-screw extruders or twin-screw extruders, which provide us with various delicious and nutritious food products.

What is extruder machine used for?

The professional and technical article Top 10 Extrusion Equipment for Cost-Effectiveness in 2021 shows that extruders originated in the 18th century. The world’s first extruder was manual and could only be used for the production of lead pipes. With the progress of technology and the development of the times, today extruders have very superior performance. They are widely used in many industries such as plastics, electronics, and food, providing us with a high quality of life.

The extruder is a screw reactor. Extrusion is a series of processes, including mixing, molding, expansion, and drying. Single-screw extruders and twin-screw extruders are the two main types of extruders based on screw construction. Twin-screw extruders can be co-rotating or counter-rotating depending on the direction of rotation.

Today we use extruders in a wide range of applications in many industries.

Plastics (can produce a variety of laminated films, laminated sheets, plates, profiles, and tubes .)

Food (breakfast cereals, soy protein, brewed foods, snack foods, etc.)

Feed (cattle feed, pig feed, dog food, and cat food, etc.)

Catalysts (high alumina, gels, kaolin carriers, molecular sieves, etc.)

Rubber (tires, inner tubes, wires, and cables, etc.)

Extruders are used in a wide range of applications in almost every industry, including the food processing industry, closely related to extruders.

Among the extruders, the most basic and versatile is the single-screw extruder in general. Its main components include transmission, charging device, barrel, screw, head, mouth die, and other six parts.

What kind of principle is the extruder based on for such a powerful function?

The last thread at the mouth of the material starts to be called the conveying section: here, the material is required not to be plasticized, but to be preheated, pressed, and squeezed solid.  In the past, the old extrusion theory considered that the material here is a loose body, but later by proving that the movement of the material here is similar to a solid piston. Therefore, complete the task of conveying is its function.

The second section is called the compression section. At this time, the volume of the screw tank gradually becomes smaller from large, and the temperature should reach the degree of plasticization of the material. Compression is generated here by the conveying section three, where the compression to one, which is called the compression ratio of the screw – 3 ﹕ 1, some machines also have changes to complete the plasticization of the material into the third section.

The third section is the metering section. The material maintains the plasticizing temperature, just like a metering pump, accurate, quantitative delivery of molten material to supply the head, the temperature at this time can not be lower than the plasticizing temperature, generally slightly higher.

Whether in any industry, the extruder plays a vital role. Manufacturers can only use a high-quality extruder to improve market competitiveness.

Food Extruder Machine is world-renowned food machinery. And now it has been exported to many countries and regions worldwide, causing a lot of stir in the local, harvesting an excellent response. The machine applies the most advanced extrusion technology and can be widely used in many industries, especially in the food processing industry, and is the best choice for manufacturers to save costs and improve product quality and product efficiency!

If you want to make more profit with Food Extruder Machine, please contact us. We will communicate with you to understand your goals and needs so that we can recommend the most suitable machine for you.

Are instant noodles freeze dried? First of all, understand the whole physical process of instant freeze-dried noodles, low-temperature vacuum freezing, sublimation and dehydration, which are characterized by non-fried, flavor-locking, fresh-keeping, and aroma-keeping, just like fresh cooking in the kitchen. Freeze-dried noodles are named after being dehydrated in a vacuum environment of minus 30 degrees. The cakes and ingredients of freeze-dried noodles are all freeze-dried, including the water in the noodle soup. Freeze-dried noodles belong to Instant noodles The category is different from instant noodles only in the production process, and the ingredients are richer than instant noodles.

The difference between freeze-dried noodles and instant noodles is: freeze-dried noodles are instant noodles processed by freeze-drying technology. They are characterized by being non-fried and rich in ingredients and generally require cooking; while instant noodles are made by steaming and frying the noodles that come out of the shredding, thus giving them a fixed shape and generally allowing them to be eaten raw.

Freeze-dried noodles use vacuum freeze-drying technology to quickly freeze fresh noodles, soups and vegetables. Thirty degrees Dehydration and drying are completed in a vacuum environment. Freeze-dried noodles are like other instant noodles. You only need to add water to restore the original appearance, and the color, aroma and taste remain basically unchanged.

And because freeze-dried noodles use vacuum freeze-drying technology, the physical and chemical structure of the food is not changed by high temperature, so its nutrient content is not lost, and it is basically the same as fresh food. In addition, high Up to 95% The dehydration rate of the food greatly extends the shelf life of the food, and it can be stored at room temperature for more than five years without damaging the packaging.

Instant noodles, also known as fast-food noodles, instant noodles, cup noodles, quick-cooking noodles, instant noodles, and instant noodles, are called doll noodles in Hong Kong. They are noodles that can be cooked and eaten in hot water within a short period of time.

However, due to modern people’s aversion to fat, fried instant noodles have been criticized. The vacuum freeze-drying technology maintains the freshness and nutrition of the food. It does not contain fat and can extend the shelf life of the food. Therefore, freeze-dried noodles are compared with instant noodles. Has become more and more popular with consumers.

Instant Noodles Production Line is the best choice for processing freeze-dried noodles. The investment of this production line is only one-tenth of that of large-scale equipment. It is especially suitable for small or self-owned enterprises. The instant noodles produced by this production line are tough, smooth, and transparent, and are easily saturated by water.

Production line equipment composition:
Dough machine—roller—boiler—cutting machine—frying machine—cooling machine

Description of each equipment of the production line:

1. Mixer/dough machine

The main function of the flour mixer is to mix flour, salt, alkali, water and other additives evenly, which is the first step in making instant noodles.
2. Double pressure forming machine

(1) This equipment consists of five pairs of lower rollers and wave generators.
(2) Function: Press the mixed raw materials into a strip, roll the strip to make it thin, and finally cut it into strips with a cutting knife, and the wave shaper will form a wave on each strip.
(3) The speed of this equipment is adjusted by the frequency converter, which is easy to control and operate.

3. Boiler

(1) This equipment is composed of body frame, boiling box, conveyor belt and steam pipeline.
(2) The wavy noodles are cooked by steam when they pass through the shell, and have the characteristics of strength and transparency after boiling.
(3) Adjustable speed, compatible with press forming machine.
4. Automatic creping and cutting machine

(1) This equipment is composed of a cutter, a folding part, a conveying net, a frame, and a transmission part.
(2) Main function: Cut the noodles into a certain length. Different lengths mean different weights. After the automatic folding process, the noodles are easier to put into the frying container.
5. Fryer

(1) This equipment is composed of stainless steel frame, oil tank, heat exchanger, transmission part, frying forming box and forming machine part.
(2) The main function of this equipment is to fry and dehydrate the cooked noodles. The fried noodles will become square or round, and each piece is the same.

6. Cooling machine

The equipment consists of a frame, a cooler and a conveying plate, and its function is to quickly cool the fried noodles.

Instant Noodles Production Line is improved on the basis of the research of domestic and foreign technology, the processing line has perfect process, compact structure, novel design and stable performance. It has the features of high automation, easy operation, low energy consumption, small investment and low risk. The line can produce square and round corrugated instant noodles by replacing different forming molds. The two shapes have good elasticity and delicious taste, which is the first choice for food processing enterprises.

The improvement of living standards has given us more choices in our diet. People are no longer satisfied with simply eating full, and are pursuing more dietary diversity. Nowadays, biscuits have become one of the most popular snack foods. Loved by people of all ages.

Biscuits are the food with the highest proportion in the supermarkets. The dazzling array of foods will always make people picky, which is enough to prove how popular the biscuits are. Nowadays, the improvement of economic level also makes consumers have higher requirements for biscuits, and manufacturers also need to continuously improve production efficiency and production technology to satisfy consumers. What equipment do manufacturers usually use when producing biscuits?

What machines are used to make biscuits?

The key for manufacturers to improve production efficiency and production quality is to use high-quality food machinery for production. Equipment that can realize highly automated production is the best choice for manufacturers. Now the Biscuit Production Line has been unanimously welcomed by manufacturers. Its specific equipment includes mixing dough. Machines, molding machines, ovens, fuel injection machines, cooling machines, packaging machines and conveyor belts, etc. The above content is borrowed from the top ten biscuit production lines in the professional technical article in 2021.

The specific functions of various equipment in this production line are as follows:
Kneading machine
The main function of the dough mixer is a machine that mixes flour, water and some other ingredients into dough, which can achieve rapid and uniform mixing, and is widely used in the production of various cakes, biscuits, breads and other foods.

Forming Machine
The mixed dough is conveyed into the forming machine and formed into a biscuit embryo after being formed by roller printing. After being conveyed into the oven, it can be made into various types of delicious biscuits.

oven
The equipment uses a variety of heating methods, electric heating or gas heating, etc., which can realize the control of the temperature zone and the uniform temperature in the temperature zone. It has an advanced temperature control system, automatic temperature control and constant temperature, flexible operation, high safety performance, and suitable for baking All kinds of biscuits, the baking efficiency is high, and the biscuits taste good.

Fuel injection machine
The main function of the equipment is to spray oil on the surface of the biscuits to make the color, fragrance and taste of the biscuits more distinctive and effectively improve the quality of the biscuits.

Cooler
After the production of the biscuits is completed, the biscuits need to be cooled. Cooling can prevent the biscuits from returning moisture in the packaging bag, which can effectively retain the flavor of the biscuits and extend the shelf life of the biscuits.

Packing Machine
The last step in the production of biscuits is packaging. The packaging machine can realize automatic packaging, bag making and edge sealing, etc. It has a variety of edge sealing methods for manufacturers to choose, and the packaged biscuits are of higher grade.

conveyor
Conveyor belt is a necessary equipment running through the entire production line, which can realize automatic transmission, and there are multiple transmission methods, not only limited to horizontal transmission, the transmission process is clean, sanitary and pollution-free, and will not cause biscuits to break.

The above is the equipment used in the process of producing biscuits. Each type of equipment is indispensable. This is the most advanced biscuit production technology handed down after years of development. This production method can be used to the greatest extent. To ensure the quality of biscuits and improve the production efficiency of manufacturers, this is also the key to many well-known manufacturers to have a broad market. For small and medium enterprises, the use of highly automated production lines will effectively increase economic profits.

Our company is a well-known food machinery manufacturer in the industry, with many years of R&D and production experience, providing many manufacturers with high-quality food machinery, helping them expand the market scale and attracting many loyal consumers. Our Biscuit Production Line has reached the world’s leading level and has established long-term cooperative relations with many well-known companies.

In order to benefit more small and medium-sized enterprises, our engineers have further reduced production costs. And used high-quality food-grade stainless steel and well-known brand components to ensure the quality of the equipment. We can provide manufacturers with a variety of models at the lowest price. To provide the best quality equipment for small and medium enterprises, if you have other special requirements, our engineers can also provide you with customized services.

If you want to further increase profits and expand the market, welcome to contact us. It is our goal to help more SMEs gain strong market competitiveness, and we look forward to working with you!